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New Standards for Smallbore PAC Drill String Connections

February 07, 2026
Latest company blog about New Standards for Smallbore PAC Drill String Connections

Imagine conducting drilling, maintenance, or fishing operations in narrow wellbores where conventional drill pipe connections prove too bulky, significantly compromising efficiency. PAC (Pacific Asia Connection) represents a specialized solution engineered specifically to overcome such challenges. This article examines the characteristics, applications, and inspection standards of PAC drill pipe connections, offering valuable insights for industry professionals.

PAC Connections: A Specialized Alternative

PAC stands as a non-preferred, specialized drill pipe connection type. Compared to standard rotary shoulder connections, PAC connections feature smaller diameters, shorter threads, and longer connection lengths. This distinctive design makes them particularly suitable for space-constrained operations including slim-hole drilling, well intervention, and fishing operations.

Key Advantages of PAC Connections
  • Slim-hole compatibility: The reduced diameter enables seamless entry into narrow wellbores, eliminating operational challenges caused by oversized connections.
  • Lightweight construction: Shorter threads combined with extended connection lengths maintain structural integrity while reducing overall weight, simplifying handling procedures.
  • Purpose-built design: Engineered for specific operational requirements, PAC connections outperform general-purpose connections in slim-hole environments.
V-0.076 Thread Form: The Defining Feature

PAC connections utilize the V-0.076 thread form, a non-preferred rotary shoulder connection thread. This specialized thread configuration necessitates dedicated design, manufacturing, and inspection protocols. Understanding the V-0.076 thread's unique characteristics proves essential for ensuring safe and reliable PAC connection performance.

Inspection Standards and Gauging Equipment

Stringent inspection protocols are mandatory to guarantee PAC connection quality and reliability. These include precise measurements of critical parameters such as thread dimensions, form accuracy, and surface finish. Specialized thread gauges - including plug and ring gauges - serve as indispensable tools for these verifications. Such gauging equipment must conform to specific standards to ensure measurement consistency and accuracy.

Selecting Thread Gauge Providers

The choice of thread gauge suppliers carries significant importance. Reputable providers should offer comprehensive PAC thread gauge inventories while maintaining engineering expertise to develop customized gauge solutions when required. Familiarity with API (American Petroleum Institute) standards and extensive energy sector experience represent additional crucial selection criteria. Suppliers holding API membership typically deliver superior products and services.

Custom Gauge Solutions

Standard thread gauges may occasionally prove inadequate for specific inspection requirements. In such instances, customized gauge solutions become essential. Professional engineering teams can design and manufacture specialized gauges based on client-provided specifications and technical requirements. Such tailored solutions ensure precise measurements and enhanced operational efficiency, ultimately improving overall work quality.

Operational Recommendations

As a specialized connection type, PAC connections play vital roles in slim-hole drilling, well intervention, and fishing operations. Successful implementation requires thorough understanding of their characteristics, strict adherence to inspection standards, careful selection of gauge providers, and deployment of custom gauge solutions when necessary. Industry professionals should maintain awareness of evolving standards while continuously expanding their technical knowledge to enhance operational safety and efficiency.

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